Metal finishing improves a metal component’s resistance to wear, contributing to its premature disintegration. Fortunately, a high-quality finish can add months, if not years, of resistance to abrasion, chemical damage, and other forms of pressure and friction. Flawless metal finishes also add to the aesthetics of these components, which can be critical in some industries and applications.
Benefits of Metal Finishing
Metal finishing offers several advantages regarding a metal component’s function, integrity, and usability. The three top benefits of metal polishing and finishing are as follows:
The lifespan of a finished metal component lasts longer due to the coating system applied during the finishing process. The coating provides greater abrasion resistance and durability against corrosion, ensuring that the part lasts for the maximum possible time.
Unfinished metal features rough surfaces that may accumulate dirt and debris. On the other hand, polishing metal reduces contamination and the time required to clean a metal component.
Improved Overall Appearance
Metal finishing removes sharp edges and smoothens a component’s surface. Different textures can also be achieved during the polishing process to facilitate decorative requirements and other custom metal finishing expectations for various industries.
Key Factors To Consider When Choosing a Metal Finishing Partner
Metal fabricators use various materials and techniques to produce high-performing, dependable products for many industries and purposes. Polished and high-quality metal finishes contribute to the reliability and performance of these metal parts.
Here are some top considerations to keep in mind to achieve the best results for your metal finishing requirements.
Materials for Metal Finishing
Zinc, cadmium, nickel, and chromium are the most common materials that undergo metal finishing and plating techniques. Additionally, the effectiveness of a metal finish depends on the type of material that will undergo the process. Thus, it is crucial to work with a professional team that is well-versed in the best types of material ideal for different finishing techniques.
Types of Metal Finish
Paints, electroplating, E-coats, galvanizing, and powder coating are the most common types of metal finishing techniques practiced in the industry. A qualified metal finishing partner will be able to determine the most suitable and cost-effective metal finishing method for your needs.
Metal Finishing Thickness Requirements
Applying metal finishing to your component alters its thickness. The more layers of finishing you add to your material, the more drastic the change in dimension will be. Hence, it is important to ensure that your metal fabricator accounts for these changes in dimensions to avoid possible issues.
Reliable and High-Quality Metal Finishing From Savannah Precision Machining
Choosing the right metal coating specialist is equally important as choosing the right coating. A knowledgeable professional can expertly tell you the right material, process, and other considerations to arrive at the best and most precise component for your manufacturing need.
Savannah Precision Machining offers various plating services, including painting, plating, and anodizing. Our mission and commitment have always been to deliver quality products and services to every segment of our customer base. Thus, you can rely on us to give you the best quality and fastest turnaround times!
Contact us today to request a quote or to learn more about our products and services.
Computer numerical control (CNC) precision machining is a manufacturing process that uses automation technology to control the movement of machine tools. This allows manufacturers to create highly precise parts and components, making it an essential process for many industries.
Pre-programmed computer software controls the movement of production tools and machineries such as lathes, mills, grinders, and CNC routers. Thus, it is a cost-effective and reliable method for businesses to increase production and meet the demands of their customers while maintaining consistency and high quality.
There are several key considerations in CNC precision machining, including:
Material and Tool Selection
Different materials have different properties that affect the cutting tools and processes used. For example, harder materials require different cutting tools than softer materials. Therefore, choosing the right material for the job can help ensure a high-quality final product and minimize complications.
Proper calibration of the CNC machine is crucial to guarantee precise cuts, reduce the margin of error, and keep the machine running optimally. It includes setting the correct tool offset, spindle speed, and other machine parameters.
The precision and effectiveness of the machining process may be significantly increased by using computer-aided design (CAD) and computer-aided manufacturing (CAM) software. These applications enable the development of intricate models and exact cutting routes, enhancing the expected output of complex parts and components.
Inspecting and testing the final product is vital to ensure that it meets the specified tolerances and requirements. A strong quality control process will also help guarantee that the final product meets the highest quality standards. This process may include measuring dimensions, checking surface finish, and prototyping.
The operator’s or manufacturer’s skill and expertise will play a key role in ensuring high-precision machining. An experienced operator will better understand the machine, the material, and the cutting tools, which results in smooth operation.
Further, expert service providers can certify that the manufacturing process is consistent and follows best practices. This helps reduce the risk of defects and guarantees that the final product meets the customer’s specifications and expectations.
Reliable coolants or lubricants can prolong the cutting tools’ life and improve the machining process’s precision. Therefore, choosing the right product is important, so the components produced follow exact specifications and tight tolerances.
Savannah: Your Trusted Partner for CNC Precision Machining
CNC precision machining is crucial for many industries, and there are several key considerations to keep in mind. By understanding and addressing these factors, manufacturers can ensure that they are producing high-quality, precise parts and components.
At Savannah Precision Machining, we specialize in precision machining complex and intricate shapes for various industries, including scientific instrumentation, prototyping, and small production runs. Our state-of-the-art CNC machines and skilled operators allow us to produce high-quality, precise parts and components that meet our customers’ exacting standards.
Let’s work together and see how our precision machining services can benefit your business! Contact us to learn more about our products and services, or request a quote today!
Don’t believe what you’ve heard: Manufacturing in America is not dying.
Quite the contrary, automation is increasing efficiency, lowering costs and creating an entirely new industry, one with more long-term potential for sustainability, growth and a highly skilled workforce.
“It must become a national priority to dedicate the resources required to enhance the skills of our workforce so they align with the innovative practices that will further accelerate the modernization of manufacturing in America,” writes Steve Johnson, CEO of Missouri Partnership.
As an example, Savannah Company has upped its game by incorporating more advanced technologies that allow for multitasking and better efficiency for their processes, like the Nakamura-Tome AS-200 CNC Live Tooling Lathe and the Zeiss Eclipse CMM. Both are very powerful instruments that improve accuracy and overall capabilities.
The Nakamura-Tome machine combines the capabilities of a lathe and a milling machine and is also able to drill, tap, and slot parts. The multitasking that this machine accomplishes is key in bettering our productivity and efficiency and helps us complete parts faster with the same precision and accuracy.
The Zeiss machine is one of our most important tools for quality assurance. It uses a mechanical probe attached to a moveable arm on a fixed bridge that rests above the table to check the flatness of surfaces in the X, Y, and Z planes as well as angles, bore holes, threaded holes and more. Combined with computer software and digital imaging, this machine allows for more precision in checking finished parts than other conventional methods and makes running parts easier and more efficient as time goes on.
Ultimately, upgrading our systems allows us to invest in our people. We prioritize skills training, which allows our workers to evolve with the technology. So as our productivity grows, so do the skills and value of our team.